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Water Flow & Usage
Sample loading calculations:
MLS 100 DustCAP® (Self Metering)
Flow Rate 40 GPM @ 100 PSI
40 GPM x 60 min/hr. = 2,400 GPH x 8 hr/day = 19,200 gal/8 hours 19,200 gal/ 8hr = 2400 gal/hr used
Water = 8#/gal x 40 GPM = 320#/minute
Suggested dilution rate:
2000 - 1, Recommended for mines with silica dust problems.
2400 gal/hr / 2000 -1 = 1.2 bars / operating hour
If a machine is operating for 4 hours / shift, the usage would be about 4 bars / shift
One bar soap = 900 grams or 2# / bar 450 gr/# conversion factor. Actual usage is about 1 bar / hour
A 9 bar Continuous Miner unit will operate 8 hours and must be refilled with three or four bars
A 22 bar Longwall unit will operate for 8 - 10 hours before refilling is required.
Note: These are approximate usage rates that depend on site-specific conditions, i.e. water flow rate, water flow rate through the dispenser, equipment operation run-time, desired concentration, etc. The concentration will fluctuate as usage and conditions fluctuate. MLS 100 DustCAP® is effective over a range of concentrations.